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Active Packaging

Packaging that protects, not just contains.

FreshXtend Packaging integrates chitosan's antimicrobial and barrier properties directly into food-contact materials — trays, lidding films and fruit stickers. Instead of passively holding product, the packaging itself keeps working throughout distribution.
Talk to us about a pilot
4–4 days
shelf-life extension
~0%
fossil polymer reduction
~0%
weight-loss reduction (citrus)
Problems it solves

Spoilage costs more than you think.

Passive packaging can’t stop microogranisms, dehydration or weight loss. The result is more waste, higher costs and increasing regulatory pressure.

Passive packaging offers no antimicrobial protection — spoilage begins at the food–package interface

EU packaging regulation and retailer sustainability mandates driving demand for bio-based content

Weight loss and dehydration during extended retail display reduces product value

Mould and fungal contamination on cut produce and fresh protein driving high retail waste rates

How it works

Active protection. Built into every layer.

  • Chitosan-active trays — antimicrobial activity throughout the tray material, thermoformed on existing lines
  • Chitosan lidding films — a 3-layer structure with an active chitosan middle layer for microbial inhibition and oxygen barrier
  • Drop-in compatible with existing lamination, co-extrusion and thermoforming equipment
Why it's better

More freshness. Less complexity.

Extended shelf life

Reduces retailer markdown losses and improves sell-through

No preservatives

Reduces or eliminates the need for in-pack preservative sachets

Supports compliance

Bio-based polymer content supports EU packaging compliance and sustainability targets

One platform, multiple SKUs

Customisable for meat, seafood, dairy and produce

What it means for your numbers

A real impact on your bottom line.

For a fresh produce packer shipping 500 tonnes a year of citrus, FreshXtend Active Packaging can deliver significant value with a modest investment.

~$20k
annual upcharge
$144k
savings from ~40% weight-loss reduction
$60k–$120k
markdown recovery
12–18x
return on packaging upcharge

Currently at pilot stage (TRL 3–4). Performance and financial projections are indicative and subject to validation in commercial trials.

Ready to see the results in your operation?

Talk to our team about a pilot and discover how FreshXtend Active Packaging can work for you.

Talk to us about a pilot